Many bobblehead lovers are curious as to how custom bobble heads is made and why it always takes weeks to make one. At a high level, you will find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both the preparation work and final shipping. Just before into specifics of each step, it is worth mentioning that this process described is made for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This method requires a mastery of hand sculpting skills. It will always be carried out by skillful artists, who routinely have numerous years of experience doing hand sculpting depending on provided photos or reference objects. It could take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for a less experienced artist it might take a lot more than a couple of days. When the initial sculpting is completed, the consumer will have the opportunity to analyze its photos. Making changes is pretty simple and easy , quick at this point. On the flip side, it will be more costly to request a change at the later stage for the reason that whole sculpture needs to be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully if the bobblehead maker is looking for comments. In case you are unclear, you ought to require more photos or request clarification. By doing that, you might take more time upfront, but you will also minimize your opportunity of needing to offer the bobblehead reworked later and getting to spend more. Also, the client must be aware which a custom bobblehead doll is produced according to submitted photos instead of a live person. Therefore, the expectation ought to be set properly about the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process through which the initial sculpture from the previous process will be part of basics to construct the profile and curvatures of the bobblehead’s body and head. First, a semi-liquid silicone gel is going to be applied to the top of the initial sculpture. A soft silicone coating that takes the contour in the custom sports bobbleheads will likely be formed once the gel dries. Then, a plaster coating is going to be applied on top in the silicone coating. The plaster coating will become a hardened cast after the drying process. Subsequently, the primary sculpture is going to be removed from the silicone coating. After the preparation jobs are done, melted resin will be injected into the emptied silicone coating to create the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin within the desired shape before it is solidified. As soon as the resin becomes solid, it will probably be taken off by opening the plaster and peeling from the silicone coating. By now, a raw bobblehead doll has been created.
3. Polishing (one to three working days)
A raw bobblehead will not be willing to be painted. It offers grease on its surface that needs to be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process can result in poor painting later on. Polishing a bobblehead doll also demands a decent degree of craftsmanship. Because its shape and curvature will vary from a to a different, this procedure still cannot be standardized and automated. Along with taking out the grease and smoothing the surface, refining the raw bobblehead details manually could be necessary. As a result of tolerances stemming from your molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead once the initial polishing, and also this process may need to be reiterated. When it is determined that this defects can not be fixed, the full raw bobblehead has to be scrapped.
4. Painting (one to three working days)
Painting is not as basic as it is apparently. The first step is usually to blend base colors to produce colors the consumers desire. The caliber of the blended colors is essential, as it comes with a large impact on the aesthetic aspect of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the required colors rich in quality for custom wedding bobbleheads are often very time-consuming. Secondly, painting is completed utilizing the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on their own clothing. In these instances, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are put on a bobblehead doll for both its head and the entire body, it can be assembled by using a spring with glue on ends. Obviously, while using spring is what makes the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading the above mentioned has received a better knowledge of the fundamental procedure for setting up a custom bobblehead doll. With a better comprehension of the procedure, a consumer can better plan her or his next buying a custom bobblehead doll.